What is the expected strength of a swaged terminal if all manufacturer's instructions are followed when swaging a cable terminal?

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The expected strength of a swaged terminal can be considered as 100% of the rated strength of the cable when all manufacturer's instructions are meticulously followed. This outcome is based on the fact that proper swaging techniques create a strong mechanical connection between the cable and the terminal. Manufacturers design their swaging processes with specific tolerances and procedures that, if adhered to, ensure that the load transfer between the terminal and the cable maximizes the overall strength of the assembly.

When a terminal is swaged correctly, the resulting joint is as strong as the cable itself, allowing it to withstand the same loads without any significant reduction in strength. This contrasts with options suggesting lower percentages, which reflect situations that might arise from improper installation or inferior materials, emphasizing the importance of strict adherence to guidelines.

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